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Glass transporting technology

Proprietary Sharp technology for transporting large glass substrates

Sixth-generation glass substrates, used for the first time in the world at Kameyama Plant No. 1, measure up to 1,500 x 1,800 mm, but the eighth-generation glass substrates used at Kameyama Plant No. 2 are as large as 2,160 x 2,460 mm, even though they are only 0.7 mm thick. If both sides of an eighth-generation glass substrate were held up, the center of the substrate would sag more than 30 cm. Moreover, substrates are extremely delicate; even the smallest excessive load can cause micro cracks, rendering the substrate unusable. What’s more, the surface of glass substrates is 2,000 times smoother than that of ordinary glass. If a substrate is carelessly touched, dust stuck to the surface will result in sub-standard products and, ultimately, will affect yield rate.

Original handling technology to transport glass substrates quickly but gently

To transport delicate glass substrates without damaging them, Sharp developed original transporting technology. At the Kameyama Plant, driverless transport cars loaded with a number of glass substrates travel around the huge factory, ensuring the well-timed delivery of those substrates to the next process. The actual transporting, loading, and unloading is carried out quickly but gently with proprietary Sharp glass handling technology. As a result, Sharp can input 60,000 glass substrates per month into the manufacturing line (at Kameyama Plant No. 1), making it possible to produce a stable and highly efficient supply of large LCD panels.

Liquid Crystal Injection Technology

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